A Complete Guide On How To Create Custom Boxes Dieline

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Custom boxes are an ideal packaging solution to stand out your products in the crowd and inspire your customers. But how do you create a custom box dieline? In this article, we will discuss the steps involved in creating a Custom boxes dieline.

A dieline is a technical drawing of a box that shows the exact dimensions and cutting lines. It is used by manufacturers to create the boxes that you see on store shelves. By creating your own dieline, you can ensure that your boxes are perfectly sized and shaped to fit your products.

Creating a custom box dieline can be a bit daunting, but it is definitely doable with the right tools and information. In this article, we will give you complete knowledge to create your own custom box dieline.

Materials and Tools

To create personalized box dielines, you will need the following materials and tools:


The type of paper you use will depend on the size and weight of the box you are creating. For small boxes, you can use lightweight paper such as cardstock. For larger boxes, you will need heavier paper such as chipboard.


A ruler is essential for measuring and marking the dimensions of your dieline.


A pencil is used for sketching out your design and making adjustments.


An eraser is used for removing mistakes.

Computer-aided design (CAD) software:

CAD software can be used to create precise and accurate dielines. There are many different CAD software available in the market, for instance,

  • Illustrator
  • Photoshop
  • CorelDRAW
  • AutoCAD

Once you have gathered your materials and tools, you can begin creating your dieline. Here are the basic steps involved:

  1. Start by sketching out your design on paper. This thing will help you imagine the final product and make sure that the dimensions are completely correct.
  2. Use a ruler and pencil to mark the dimensions of your dieline on the paper. Be sure to label all of the parts of the box, such as the top, bottom, sides, and flaps.
  3. If you are using CAD software, create a digital version of your dieline. This will allow you to create a more precise and accurate dieline.
  4. Once you have created a digital dieline, you can send it to a die cutter to be cut out.
  5. Once the dieline has been cut out, you can assemble your box.

Measuring and Designing

For manufacturing of custom-printed box dieline, you will first need to measure your product carefully. Once you have the dimensions of your product, you can start designing the dieline or contact fast custom boxes.

The dieline should include the following:

  • The overall dimensions of the box
  • The size and location of the product opening
  • The location of any fold lines or score lines
  • The location of any tabs or glue points

When designing the dieline, it is important to keep in mind the following:

  • The box should be large enough to accommodate your product with some extra space for packing material.
  • The product opening should be large enough to easily remove the product from the box.
  • The fold lines and score lines should be spaced evenly to ensure a clean fold.
  • The tabs and glue points should be strong enough to hold the box together securely.

Creating the Dieline Template

A dieline template is a flat representation of a custom-made box, showing all the necessary cuts and folds needed to create it. It is used by printers and packaging manufacturers to create custom boxes.

To create a dieline template, you will need to know the following dimensions:

  • The height, width and length of the box
  • The thickness of the material the box will be made of
  • The type of box (e.g., a clamshell box, a folding carton, etc.)
  • Once you have this information, you can use a dieline software program to create the template.

Once you have created the dieline template, you can save it in a file format that can be easily shared with your printer or packaging manufacturer. PDF is a popular file format for dieline templates.

Adding Structural Elements

When creating a dieline for custom packaging, it is important to add structural elements to ensure that the box is sturdy and can withstand the weight of its contents. These elements can include flaps, tabs, and score lines.

Flaps are attached to the sides of the box and fold over to create a closure. Tabs are small pieces of material that extend from the sides of the box and are used to secure the flaps in place.

Score lines are thin lines that are scored into the material of the box to create folds. By adding these structural elements, you can create a dieline that will produce a sturdy and functional custom box.

Here are some additional tips for adding structural elements to your dieline:

  • Use flaps and tabs that are wide enough to provide a secure closure.
  • Make sure that the score lines are deep enough to create clean folds.
  • Test the dieline before sending it to production to ensure that it is sturdy enough to hold its contents.

By following these tips, you can create a dieline that will produce a custom box that is both visually appealing and structurally sound.

Printing and Testing

Once you have designed your customizable box, you need to create a dieline. A dieline is a template that shows how the box will be folded, cut, and glued. You can create a dieline in different computer software including Adobe Illustrator and CorelDraw, etc.

Once you have created the dieline, you need to print it out and test it. This will help you to ensure that the box fits your product properly and that the folding and gluing instructions are clear. You can test the dieline by folding it by hand or by using a die-cutting machine.

If you find any problems with the dieline, you can make adjustments and print it out again. Once you are satisfied with the dieline, you can send it to your printer.

Here are some tips for creating a dieline for custom boxes:

  • Use CMYK color mode when creating the dieline. This will ensure that the colors in your design are accurate when they are printed.
  • Add bleeds to your design. Bleeds are areas of your design that extend past the trim line. This will help to ensure that your design is not cut off when the box is folded.
  • Label your design with the trim line, score lines, and fold lines. This will help the printer to know how to fold and cut the box.
  • Test the dieline before you send it to the printer. This will help to ensure that the box fits your product properly and that the folding and gluing instructions are clear.


Creating a custom box dieline can be a daunting task, but it is definitely doable with the right tools and information. In this article, we have provided you with complete knowledge to create your own custom box dieline.

We have covered what dielines are, why they are important, and how to create them properly. We have also provided tips for measuring and designing your dieline, adding structural elements, printing, and testing it.

By following the guidance given in this article, you can create boxes’ dielines that meet your specific needs. If you need a packaging solution company that can create the best dielines for your boxes, Fast Custom Boxes should be your option.

Raiden Wright

I am Raiden Wright. In addition to my formal education in English Literature and Communications from a prestigious university, I have also pursued continuing education courses related to copywriting as well as Search Engine Optimization (SEO)

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